QUOTE (antz @ Sep 18 2009, 13:57)

QUOTE (DVDdoug @ Sep 17 2009, 18:08)

That's a very strange problem... Headphone outputs usually have higher than line-level output (with the volume turned-up).
My experience says otherwise. It does depend on what the output is designed for. On many portable players there is insufficient supply voltage to reach line-level. When driving low impedance ear/headphones that's not an issue since they require current more so than high voltage. I have a notebook, CD player, Minidisc player, 2 MP3 players and a cassette-player, and only one of those is (just, barely) able to reach line-level on the headphone jack.
Actually, there are five or more different signal levels that are commonly called "line level". I think the above discussion conflates them all. One "line level" is the line level traditionally used in US consumer audio equipment. It is around 100-300 millivolts. The aux inputs and tape outputs of most hi fi amplifiers are designed to work at this level. Consumer analog tape machines and tuners work at these levels. Professionally, we call it "-10". Another line level is used in professional audio gear - pa systems, mic mixers, etc. It runs around 1.25-2.5 volts. Professionaly, we call it "+4". The two levels are actually about 11 dB apart, since the two profesional level dB designations are referred to two different professional signal voltage standards that are about 3 dB apart. There is also a line level that is used in Europe, and runs around 30-50 millivolts, and is often found on DIN connectors. There is the line level that we find on consumer and pro power amps and CD players. Its from 1.5 to 2.5 volts. Then there is the line level that we find on PCs that relates to the AC97 standard and is 1 volt.
Portable gear tends to be limited by whatever battery power it uses. While DC-DC converters are readily availble, efficient, and reasonably cheap and small, they still aren't used that much. The three most common levels of battery supply voltage are 1 AAA or AA cell which is 1.2 to 1.6 volts depending on the battery technology, twice that for two cells, and 4.2 volts obtained from Lithium cells. A portable player based on them might deliver anything from a few 100 millivolts for a 1 cell supply, to over 1.25 volts for a player that is based on a 4.2 volt supply.
If you juggle all the alternatives, you can see that the "line level" coming out of a 1 cell music player will be compatible with the line level inputs on your typical stereo receiver, but will be totally inadequate for the line level input of a mixer or amplifier designed for pro audio use. OTOH, a player that is based on 4.2 volts will put out about a 1.25 volts and will work fairly well with pro audio gear, but will be kinda loud (but manageable) when plugged into an america-standard hifi receiver.